Washing process & Our products
Dry process
It is a process that gives a used look to brand-new jeans by manual process – whisker, shaving, blasting, etc.
In recent years, laser process has reducedthe burden of manual sanding.
・Pretreatment agent for laser
LASER FIRST(NEW)
One wash / De-size
Cold rinsing or hot rinsing process.
Desizing process obtains a good texture.
BIO washing
This is an enzymatic treatment to the fabrics, for the propose to cut the protruding fluffs and to get the texture softer than rigid ones.
Nowadays no stone bio washing, which is not used stones completely, gains attention, while disposal of stones are heavy burdens on workers and working circumstances.
Bleaching
There are generally two types of bleaching, one is oxidizing, another is reducing. Oxidizing gives clear blue and reducing does greyish blue.
In terms of sustainability, replacement of potassium permanganate, dry bleach which is not used water, CO2 reducible ozone bleach etc. are evolving day by day.
Soaping / Neutralizing
In onward process, insufficient soaping and neutralization affect denim quality causing yellowing, back staining, color transference, skin irritation etc. Soaping agent and neutralizing agent solve such troubles.
Process for improving fastness
For denim, due to the characteristics of indigo dyes, color drop causes troubles such as color transference by rubbing in dry and wet conditions. And the more pale and clear the color shade is, the poorer the fastness to light is. Particularly it must pay attention to bleached denims. The fastness improvers minimize these problems or improve tear strength and anti-slip, etc.
Softener
This process gives soft feel and good texture for textiles.
・Softener / Finishing Agent
Functional Finishing
・Functional Finishing
Desizing Agent | |||
Product Name | Form | Ionic | Characteristics |
BIOZYME BJ | Liquid | ー | This enzyme possesses long life stability in storage, and effective from low to high temperature range. |
AQUAZYME 90X | Liquid | Nonionic | Remove both PVA and acrylic sizing agent simultaneously. Easily removes oiling agents and waxes other than sizing agents. |
MULTIZYME CHT | Liquid | Nonionic | Remove both PVA and acrylic sizing agent simultaneously. Having excellent effect on the wide range of temperature. |
MULTIZYME YS-20 | Liquid | Nonionic | Concentrated type enzyme which can be used in wide range of temperature and pH value for various equipment and materials. |
MULTIZYME YS | Liquid | Nonionic | Concentrated type enzyme which can be used in wide range of temperature and pH value for various equipment and materials. |
MULTIZYME GW | Liquid | Nonionic | Applicable in the wide range of pH and temperature. Suitable for continuous process. Concentrated type and less smell. |
MULTIZYME DO | Liquid | Nonionic | Concentrated type enzyme which can be used in wide range of temperature and pH value, remove various sizing agents easily. Less smell. |
OX-50 | Viscous Liquid | ー | Oxidatively decompose and remove synthetic sizing agent.Has high scouring and penetrating effect for starch adhesive widely. |
SLA-30 | Liquid | ー | Oxidatively decompose and remove synthetic sizing agent. Alkaline combination type. Has high scouring and penetrating effect. |
Scouring / Penetrating / Anti-foaming Agent | |||
AIRLESS BIO conc 400% | Liquid | Nonionic | Penetrating agent which has strong wetting, penetrating and de-airing properties. It can be used various bleaching and dyeing processes. |
GRACE No.1A | Liquid | Anionic | Peroxide bleaching auxiliary. It gives high absorbency and whiteness without silicate problems, use with small quantity. |
MULTITOL HK-200 | Liquid | Nonionic | Low foaming scouring / penetrating agent which has an excellent effect to remove sizing, lubricating agent and cotton wax. Not applicable in PRTR. |
MULTITOL HK-1600 | Liquid | Nonionic | High concentrated multi-type scouring agent with low foaming. Good foam breaking, inhibit reattachment of cotton wax and knitting oil. It gives high absorbency. |
MULTITOL NL-30 | Liquid | Nonionic | Emulsifying dispersant for scouring process with small quantity. Especially excellent to inhibit reattachment of cotton wax and knitting oil. |
SUPERNOL KS | Liquid | Nonionic | Scouring / penetrating agent which has excellent effect to remove knitting and weaving oil, lubricant. Very effective to add small amount. |
MULTILASE DVD | Powder | ー | Highly activated cellulase with buffer. Buffer workability because of one pack type. |
BIOLASE PH-75 NEW | Powder | ー | Neutral cellulase for modifying cellulose, with bulkiness. Buffer workability because of one pack type. |
BIOLASE KCA-1 | Liquid | ー | Acid cellulase. Excellent to remove surface fuzz. |
BIOLASE conc | Liquid | Anionic | Highly activated and concentrated type acid cellulase. Excellent to surface fuzz, improve texture and absorbency. |
CLEAR BIO | Powder | ー | One pack acid enzyme for bio washing with multi-function. Excellent to inhibit resoiling of indigo dyes. Excellent anti-backstain, removing stain. |
AQUALASE LC | Liquid | ー | Neutral enzyme that perform at low temperature. It can reduce an energy cost. Acquired ZDHC certificate of conformance. |
BIOLASE N-39 | Liquid | ー | Neutral enzyme that perform at low temperature. Reduce an energy cost and excellent to cut fluff. In case of indigo denim, desized product remains as deep shade due to less discoloration at low temperature process, and bio-washed product can be obtained good contrast between blue part and white part with abrasion. Acquired ZDHC certificate of conformance. |
BIOLASE N-39(250%) | Liquid | ー | Highly concentrated product of BIOLASE N-39. Excellent to get good abrasion for cellulose and its mixture without using stones. |
SMARTBIO M-34 | Liquid | ー | Neutral enzyme that perform at low temperature. Reduce an energy cost and excellent to get good abrasion without using pumice stones. Acquired ZDHC certificate of conformance. |
Auxiliary for Bio Washing | |||
BUFFER BIO | Liquid | Anionic | pH control agent for acidic cellulase with no phosphorous. It shows dispersing effect for impurities in the material in addition to pH control which provides better BIO processing effect. Recommended as neutralizing agent for alkaline material. |
BUFFER M-400 | Liquid | ー | pH adjuster for acid cellulase. Shows good buffering property against alkali. No smell, no foaming type. |
MERIT BIO conc | Liquid | ー | Excellent to inhibit from resoiling for sleek of indigo denim and accelerate cutting fuzz. Low foaming type. |
Dyeing Auxiliary | |||
SMOOTHER HV | Viscous Liquid | Nonionic Anionic |
Dye bath lubricant for inhibiting creasing and rubbing marks. Especially good for high density fabric and rayon. |
AM-221 | Liquid | ー | Fixing agent for Reactive dyes. Applicable to the wide range of temperature type dyestuffs. |
CATIONIZER MK | Viscous Liquid | Cationic | Cationized high polymer. Pre-treatment agent for any types of fabrics. It helps over-dyeing, special functional processing. All process can be finished by exhaustion. |
Anti-staining / Soaping Agent | |||
YUKENSOAPER EX conc | Liquid | Anionic | Excellent in neutralizing after chlorine and peroxide bleach, use with small quantity. It also uses as soaping agent. |
YUKENSOAPER PC-300 | Liquid | Anionic | Chelating and soaping agent. Prevent shortage of scouring, reattachment of sizing agent and lack of whiteness. No foaming type. |
YUKENSOAPER #400 | Liquid | Anionic | Excellent in inhibition of stain from sleek and removal effect. Suitable for printing terms, hickory stripes, etc. because strong prevention of stain on white part. |
BIOSOAP conc | Liquid | Anionic | Concentrated soaping agent for deactivating enzyme. It also demonstrates good wash-off and dispersing properties for impurities. |
MERIT SR-2 NEW | Powder | Nonionic | Concentrated stain inhibitor for sleek and white parts of jeans. Effective in a small amount. |
JO SOAP | Liquid | Anionic | Neutralizing and soaping agent with chelating effect for after alkali treatment and reducing agent. Both soaping and pH adjustment are finished with good lather erasting, so it brings water saving. |
MK SOAP | liquid | Anionic | Neutralizing and soaping agent with chelating effect for after alkali treatment and reducing agent. Both soaping and pH adjustment are finished with good lather erasting, so it brings water saving. |
YUKENSOAPER OX | Powder | Weak Anionic | Soaping agent especially for remove yellowing, excels for remove stain after oxidation or reduction bleaching. Acquired ZDHC certificate of conformance. |
Bleaching Agent / Bleaching Auxiliary for Denim | |||
BLEACHCUT 3000 | Powder | Nonionic | Bleaching agent for indigo jeans. Excellent in making used look with easy process. Effective in removing stain. |
BLEACHCUT BS-2 | Powder | Nonionic | Bleaching agent for indigo jeans. Excellent in making used look with easy process. Effective in removing stain. |
BLEACHCUT CNC | Powder | Nonionic Weak Anionic |
Bleaching agent for indigo jeans. Excellent in making used look with easy process. Effective in removing stain. |
TECHNOBLEACH WX | Powder | ー | Bleaching agent for blue/black denim and sulfur dyed denim. Surface bleach can be achieved. No embrittlement in polyurethane so available in stretch pants. |
TECHNOBLEACH BK | Powder | ー | Bleaching agent for sulfur black denim. Excellent in prevention from color stripping caused by metal attachments. |
NEOBLEACH 2B | Powder | ー | Excellent in inhibition of stain from sleek and removal effect. Suitable for printing terms, hickory stripes, etc. because strong prevention of stain on white part. |
RUB REDUCTION NEW | Powder | Nonionic | Whiteness improver for shaved/blasted surface of indigo denim. Improve workability due to process by washer. Effective in a small amount. |
B BLEACH EX | Powder | ー | Bleaching agent for sulfur black denim. Excellent in making used look with easy process and prevention from color stripping caused by metal attachments. |
COLOR BLEACH BL | Powder | Nonionic | Bleaching agent for reactive dyes to make used appearance. Excellent for cotton dyed by Reactive NJ dyes. Reduction type. |
COLOR BLEACH RS | Powder | Nonionic | Oxidizing bleaching agent for colored and sulfur dyed material. |
COLOR BLEACH S-70 | Powder | Nonionic | Bleaching agent for reactive dyes to make used appearance. Excellent effect for cotton dyed by reactive/direct dyes. Reduction type. |
SASLIGHT Z-1 | Powder | ー | Dry bleaching agent for indigo denim. Enable to save water, ecological product. Use with NEOMAX JP. Acquired ZDHC certificate of conformance. |
NEOMAX JP | Powder | ー | Dry bleaching agent for indigo denim. Enable to save water, ecological product. Use with SASLIGHT Z-1. Acquired ZDHC certificate of conformance. |
BLACKSHAVE UT | Powder | ー | Dry bleaching agent for sulfur black denim. Enable to save water, ecological product. Use with OXY-RISER. |
OXY-RISER | Powder | ー | Dry bleaching agent for sulfur black denim. Enable to save water, ecological product. Use with BLACKSHAVE UT. |
J-CLEAN | Liquid | ー | Bleaching agent for alternative P.P. spray. Achieve an oxidation bleaching effect. Acquired ZDHC certificate of conformance. |
ULTRA SOAPER | Powder | Nonionic | Special soaping agent for J-CLEAN. It can remove yellowing after J-CLEAN. Acquired ZDHC certificate of conformance. |
LASER FIRST(NEW) | Liquid | ー | Pretreatment agent to improve whiteness in laser process on indigo and sulfur denim. No lowering of whiteness in conventional laser process. Acquired ZDHC certificate of conformance. |
OZONE BRIGHT | Powder | Nonionic Anionic |
Pretreatment agent for ozone bleach. Restrain from shade changing by ozone bleach, easy to make natural vintage appearance. |
CLEASER TTS | Powder | ー | Dry bleaching agent for indigo denim. Non-chlorine, non-p.p. Enable to save water, ecological product. |
YUKENPACK HK-8 | Powder | Nonionic | Prevent spandex/polyurethane fiber from embrittlement. Low foaming type. It can be used safely without tear strength deterioration. |
YUKENPACK A | Powder | Nonionic | Prevent spandex/polyurethane fiber from embrittlement. Inhibit oxidizing reaction and control deterioration of tear strength. |
YUKENPACK RS-1 | Powder | Nonionic | Prevent spandex/polyurethane fiber from embrittlement. Suitable for super bleach because of bleach improving effect. |
ACCELERATOR S-7 | Liquid | Anionic | Bleaching accelerator for sodium hypochlorite. Also applicable to neutralizing and soaping. |
MK PACK NEW | Powder | Nonionic | Stripping auxiliary to make used look for sulfur black denim. |
DISCHARGE PASTE SH | Paste | Anionic | Discharging paste for denim in combination with sodium hypochlorite. |
Softener / Finishing Agent | |||
AQUASOFTER SP | Liquid | Nonionic | Excellent bulkiness and softness. Not to block absorbency, and good heat resisting property. |
SOFMIN NS-309 | Liquid | Anionic | Anionic softener for cellulose fiber with bulky texture and water absorbency. Can be used with optical brightener. |
YUKENSILICONE 821 | Liquid | Cationic | Excellent softness. Soften to core of fiber. Highly concentrated type so good effects can be obtained by a small amounts. |
SOFLIN SH-57 | Liquid | Nonionic | Excellent water absorbing property and texture for yarn dyeing. Evenness also good so that can be used in cheese sizing process simultaneously. |
AQUASILICONE 421 | Liquid | Zwitterion | Water absorbing and quick drying softner. Excellent fastness to washing. Not applicable in hormone disrupting chemicals and PRTR regulation, so it is an ecological agent to global environment and human being. |
AQUA MAGIC | Liquid | Zwitterion | Water absorbing and quick drying softner. Excellent fastness to washing. Applicable to both dipping and padding process. |
Reactive dyes | |||
REACTIVE NJ DYES | Powder | ー | Reactive dyes for surface dyeing. After bio/bio-stone washing, good abrasion comes up. |
Fastness Improver | |||
YUKEN RESIN F-1 | Liquid | Zwitterion | Rubbing fastness improver. Effective against dry and wet conditions. Good texture. |
YUKEN RESIN C-2000 | Liquid | Weak Cationic | Rubbing fastness improver. Effective against dry condition. |
YUKEN RESIN M-23 | Liquid | Weak Cationic | Rubbing fastness improver. Effective against dry and wet conditions. |
YUKEN CUT CF | Liquid | Cationic | Chlorine water fastness improver for reactive and direct dyes. |
FADELESS NEW | Liquid | Nonionic | Light fastness improver. |
FADELESS J-2 | Liquid | Cationic | Light fastness improver. Also effective for color change by ozone. Acquired ZDHC certificate of conformance. |
YUKEN RESIN C-3000 | Liquid | Weak Cationic | Rubbing fastness improver. Effective against dry crocking. Acquired ZDHC certificate of conformance. |
YUKENFIX S-25 | Liquid | Cationic | Fixing agent for reactive dyeing. Excellent chlorine resistant effect and effective for improve wet rubbing fastness. |
WETBLOCK ⅡX | Liquid | Cationic | Rubbing fastness improver. Effective against wet condition. Acquired ZDHC certificate of conformance. |
WETBLOCK NEO | Liquid | Cationic | Rubbing fastness improver. Effective against wet condition. |
SPECIAL COAT | Liquid | Cationic | Anti-slip agent. Applies to soft fabric, it can obtain the dry feeling for the texture. Acquired ZDHC certificate of conformance. |
SPECIALCOAT AQUA | Liquid | Cationic | Anti-slip agent. Applies to soft fabric, it can obtain the dry feeling for the texture. |
YUKENTEX PE-63 | Liquid | Cationic | Tear strength improver for exhaustion method. Enable to improve anti-wrinkle properties by use of resin finish together. |
YUKEN COAT CE-2 | Liquid | Cationic | Anti-slip agent. It gives volume, keeps softener. |
Functional Finishing | |||
YUKEN GUARD F-ZERO | Liquid | Weak Cationic | Non-fluorine water repellent. Applicable to e-flow, exhaustion and padding methods. Finish as soft feeling. Reduce environmental load. |
YUKEN GUARD HS-97 | Liquid | Weak Cationic | Water and oil repellent. C-6 type. Non-hazardous and handling safety. |
MK FIXER M-1F | Liquid | Weak Cationic | Cross linking agent that improve fastness to washing of water and oil repellent. |
MK FIXER #400 | Liquid | Nonionic | Non-yellowing cross linking agent at room temperature. It provides good light fastness. Improve fastness to washing. |
YUKEN AQS | Liquid | Antibacterial agents. SEK red mark is available. Effective to mite control. | |
YUKEN RESIN EB-3 | Liquid | Cationic | Deodorant agents. Especially effective to ammonia, applicable to the various materials. |