Washing process & Our products


  

Dry process

It is a process that gives a used look to brand-new jeans by manual process – whisker, shaving, blasting, etc.
In recent years, laser process has reducedthe burden of manual sanding.


・Pretreatment agent for laser

LASER FIRST(NEW)

 

One wash / De-size

Cold rinsing or hot rinsing process.
Desizing process obtains a good texture.


 

BIO washing

This is an enzymatic treatment to the fabrics, for the propose to cut the protruding fluffs and to get the texture softer than rigid ones.
Nowadays no stone bio washing, which is not used stones completely, gains attention, while disposal of stones are heavy burdens on workers and working circumstances.

 

Bleaching

There are generally two types of bleaching, one is oxidizing, another is reducing. Oxidizing gives clear blue and reducing does greyish blue.
In terms of sustainability, replacement of potassium permanganate, dry bleach which is not used water, CO2 reducible ozone bleach etc. are evolving day by day.


 

Soaping / Neutralizing

In onward process, insufficient soaping and neutralization affect denim quality causing yellowing, back staining, color transference, skin irritation etc. Soaping agent and neutralizing agent solve such troubles.


 

Process for improving fastness

For denim, due to the characteristics of indigo dyes, color drop causes troubles such as color transference by rubbing in dry and wet conditions. And the more pale and clear the color shade is, the poorer the fastness to light is. Particularly it must pay attention to bleached denims. The fastness improvers minimize these problems or improve tear strength and anti-slip, etc.


 

Softener

This process gives soft feel and good texture for textiles.
・Softener / Finishing Agent

Functional Finishing

Sometimes add functionalities like water-repellent, antibacterial, and deodorant treatments etc.
 
・Functional Finishing


Link to product details.
Desizing Agent Scouring/
Penetrating/
Anti-foaming Agent
Enzyme and
Auxiliary for
Bio Washing
Dyeing
Auxiliary
Anti staining /
Soaping Agent
Bleaching Agent/
Bleaching Auxiliary
for Denim
Softener/
Finishing Agent
Reactive dyes Fastness
Improver
Functional
Finishing

Desizing Agent
Product Name Form Ionic Characteristics
BIOZYME BJ Liquid This enzyme possesses long life stability in storage, and effective from low to high temperature range.
AQUAZYME 90X Liquid Nonionic Remove both PVA and acrylic sizing agent simultaneously. Easily removes oiling agents and waxes other than sizing agents.
MULTIZYME CHT Liquid Nonionic Remove both PVA and acrylic sizing agent simultaneously. Having excellent effect on the wide range of temperature.
MULTIZYME YS-20 Liquid Nonionic Concentrated type enzyme which can be used in wide range of temperature and pH value for various equipment and materials.
MULTIZYME YS Liquid Nonionic Concentrated type enzyme which can be used in wide range of temperature and pH value for various equipment and materials.
MULTIZYME GW Liquid Nonionic Applicable in the wide range of pH and temperature. Suitable for continuous process. Concentrated type and less smell.
MULTIZYME DO Liquid Nonionic Concentrated type enzyme which can be used in wide range of temperature and pH value, remove various sizing agents easily. Less smell.
OX-50 Viscous Liquid Oxidatively decompose and remove synthetic sizing agent.Has high scouring and penetrating effect for starch adhesive widely.
SLA-30 Liquid Oxidatively decompose and remove synthetic sizing agent. Alkaline combination type. Has high scouring and penetrating effect.
Scouring / Penetrating / Anti-foaming Agent
AIRLESS BIO conc 400% Liquid Nonionic Penetrating agent which has strong wetting, penetrating and de-airing properties. It can be used various bleaching and dyeing processes.
GRACE No.1A Liquid Anionic Peroxide bleaching auxiliary. It gives high absorbency and whiteness without silicate problems, use with small quantity.
MULTITOL HK-200 Liquid Nonionic Low foaming scouring / penetrating agent which has an excellent effect to remove sizing, lubricating agent and cotton wax. Not applicable in PRTR.
MULTITOL HK-1600 Liquid Nonionic High concentrated multi-type scouring agent with low foaming. Good foam breaking, inhibit reattachment of cotton wax and knitting oil. It gives high absorbency.
MULTITOL NL-30 Liquid Nonionic Emulsifying dispersant for scouring process with small quantity. Especially excellent to inhibit reattachment of cotton wax and knitting oil.
SUPERNOL KS Liquid Nonionic Scouring / penetrating agent which has excellent effect to remove knitting and weaving oil, lubricant. Very effective to add  small amount.
MULTILASE DVD Powder Highly activated cellulase with buffer. Buffer workability because of one pack type.
BIOLASE PH-75 NEW Powder Neutral cellulase for modifying cellulose, with bulkiness. Buffer workability because of one pack type.
BIOLASE KCA-1 Liquid Acid cellulase. Excellent to remove surface fuzz.
BIOLASE conc Liquid Anionic Highly activated and concentrated type acid cellulase. Excellent to surface fuzz, improve texture and absorbency.
CLEAR BIO Powder One pack acid enzyme for bio washing with multi-function. Excellent to inhibit resoiling of indigo dyes. Excellent anti-backstain, removing stain.
AQUALASE LC Liquid Neutral enzyme that perform at low temperature. It can reduce an energy cost. Acquired ZDHC certificate of conformance.
BIOLASE N-39 Liquid Neutral enzyme that perform at low temperature. Reduce an energy cost and excellent to cut fluff. In case of indigo denim, desized product remains as deep shade due to less discoloration at low temperature process, and bio-washed product can be obtained good contrast between blue part and white part with abrasion. Acquired ZDHC certificate of conformance.
BIOLASE N-39(250%) Liquid Highly concentrated product of BIOLASE N-39. Excellent to get good abrasion for cellulose and its mixture without using stones.
SMARTBIO M-34 Liquid Neutral enzyme that perform at low temperature. Reduce an energy cost and excellent to get good abrasion without using pumice stones. Acquired ZDHC certificate of conformance.
Auxiliary for Bio Washing
BUFFER BIO Liquid Anionic pH control agent for acidic cellulase with no phosphorous. It shows dispersing effect for impurities in the material in addition to pH control which provides better BIO processing effect. Recommended as neutralizing agent for alkaline material.
BUFFER M-400 Liquid pH adjuster for acid cellulase. Shows good buffering property against alkali. No smell, no foaming type.
MERIT BIO conc Liquid Excellent to inhibit from resoiling for sleek of indigo denim and accelerate cutting fuzz. Low foaming type.
Dyeing Auxiliary
SMOOTHER HV Viscous Liquid Nonionic
Anionic
Dye bath lubricant for inhibiting creasing and rubbing marks. Especially good for high density fabric and rayon.
AM-221 Liquid Fixing agent for Reactive dyes. Applicable to the wide range of temperature type dyestuffs.
CATIONIZER MK Viscous Liquid Cationic Cationized high polymer. Pre-treatment agent for any types of fabrics. It helps over-dyeing, special functional processing. All process can be finished by exhaustion.
Anti-staining / Soaping Agent
YUKENSOAPER EX conc Liquid Anionic Excellent in neutralizing after chlorine and peroxide bleach, use with small quantity. It also uses as soaping agent.
YUKENSOAPER PC-300 Liquid Anionic Chelating and soaping agent. Prevent shortage of scouring, reattachment of sizing agent and lack of whiteness. No foaming type.
YUKENSOAPER #400 Liquid Anionic Excellent in inhibition of stain from sleek and removal effect. Suitable for printing terms, hickory stripes, etc. because strong prevention of stain on white part.
BIOSOAP conc Liquid Anionic Concentrated soaping agent for deactivating enzyme. It also demonstrates good wash-off and dispersing properties for impurities.
MERIT SR-2 NEW Powder Nonionic Concentrated stain inhibitor for sleek and white parts of jeans. Effective in a small amount.
JO SOAP Liquid Anionic Neutralizing and soaping agent with chelating effect for after alkali treatment and reducing agent. Both soaping and pH adjustment are finished with good lather erasting, so it brings water saving.
MK SOAP liquid Anionic Neutralizing and soaping agent with chelating effect for after alkali treatment and reducing agent. Both soaping and pH adjustment are finished with good lather erasting, so it brings water saving.
YUKENSOAPER OX Powder Weak Anionic Soaping agent especially for remove yellowing, excels for remove stain after oxidation or reduction bleaching. Acquired ZDHC certificate of conformance.
Bleaching Agent / Bleaching Auxiliary for Denim
BLEACHCUT 3000 Powder Nonionic Bleaching agent for indigo jeans. Excellent in making used look with easy process. Effective in removing stain.
BLEACHCUT BS-2 Powder Nonionic Bleaching agent for indigo jeans. Excellent in making used look with easy process. Effective in removing stain.
BLEACHCUT CNC Powder Nonionic
Weak Anionic
Bleaching agent for indigo jeans. Excellent in making used look with easy process. Effective in removing stain.
TECHNOBLEACH WX Powder Bleaching agent for blue/black denim and sulfur dyed denim. Surface bleach can be achieved. No embrittlement in polyurethane so available in stretch pants.
TECHNOBLEACH BK Powder Bleaching agent for sulfur black denim. Excellent in prevention from color stripping caused by metal attachments.
NEOBLEACH 2B Powder Excellent in inhibition of stain from sleek and removal effect. Suitable for printing terms, hickory stripes, etc. because strong prevention of stain on white part.
RUB REDUCTION NEW Powder Nonionic Whiteness improver for shaved/blasted surface of indigo denim. Improve workability due to process by washer. Effective in a small amount.
B BLEACH EX Powder Bleaching agent for sulfur black denim. Excellent in making used look with easy process and prevention from color stripping caused by metal attachments.
COLOR BLEACH BL Powder Nonionic Bleaching agent for reactive dyes to make used appearance. Excellent for cotton dyed by Reactive NJ dyes. Reduction type.
COLOR BLEACH RS Powder Nonionic Oxidizing bleaching agent for colored and sulfur dyed material.
COLOR BLEACH S-70 Powder Nonionic Bleaching agent for reactive dyes to make used appearance. Excellent effect for cotton dyed by reactive/direct dyes. Reduction type.
SASLIGHT Z-1 Powder Dry bleaching agent for indigo denim. Enable to save water, ecological product. Use with NEOMAX JP. Acquired ZDHC certificate of conformance.
NEOMAX JP Powder Dry bleaching agent for indigo denim. Enable to save water, ecological product. Use with SASLIGHT Z-1. Acquired ZDHC certificate of conformance.
BLACKSHAVE UT Powder Dry bleaching agent for sulfur black denim. Enable to save water, ecological product. Use with OXY-RISER.
OXY-RISER Powder Dry bleaching agent for sulfur black denim. Enable to save water, ecological product. Use with BLACKSHAVE UT.
J-CLEAN Liquid Bleaching agent for alternative P.P. spray. Achieve an oxidation bleaching effect. Acquired ZDHC certificate of conformance.
ULTRA SOAPER Powder Nonionic Special soaping agent for J-CLEAN. It can remove yellowing after J-CLEAN. Acquired ZDHC certificate of conformance.
LASER FIRST(NEW) Liquid Pretreatment agent to improve whiteness in laser process on indigo and sulfur denim. No lowering of whiteness in conventional laser process. Acquired ZDHC certificate of conformance.
OZONE BRIGHT Powder Nonionic
Anionic
Pretreatment agent for ozone bleach. Restrain from shade changing by ozone bleach, easy to make natural vintage appearance.
CLEASER TTS Powder Dry bleaching agent for indigo denim. Non-chlorine, non-p.p. Enable to save water, ecological product.
YUKENPACK HK-8 Powder Nonionic Prevent spandex/polyurethane fiber from embrittlement. Low foaming type. It can be used safely without tear strength deterioration.
YUKENPACK A Powder Nonionic Prevent spandex/polyurethane fiber from embrittlement. Inhibit oxidizing reaction and control deterioration of tear strength.
YUKENPACK RS-1 Powder Nonionic Prevent spandex/polyurethane fiber from embrittlement. Suitable for super bleach because of bleach improving effect.
ACCELERATOR S-7 Liquid Anionic Bleaching accelerator for sodium hypochlorite. Also applicable to neutralizing and soaping.
MK PACK NEW Powder Nonionic Stripping auxiliary to make used look for sulfur black denim.
DISCHARGE PASTE SH Paste Anionic Discharging paste for denim in combination with sodium hypochlorite.
Softener / Finishing Agent
AQUASOFTER SP Liquid Nonionic Excellent bulkiness and softness. Not to block absorbency, and good heat resisting property.
SOFMIN NS-309 Liquid Anionic Anionic softener for cellulose fiber with bulky texture and water absorbency. Can be used with optical brightener.
YUKENSILICONE 821 Liquid Cationic Excellent softness. Soften to core of fiber. Highly concentrated type so good effects can be obtained by a small amounts.
SOFLIN SH-57 Liquid Nonionic Excellent water absorbing property and texture for yarn dyeing. Evenness also good so that can be used in cheese sizing process simultaneously.
AQUASILICONE 421 Liquid Zwitterion Water absorbing and quick drying softner. Excellent fastness to washing. Not applicable in hormone disrupting chemicals and PRTR regulation, so it is an ecological agent to global environment and human being.
AQUA MAGIC Liquid Zwitterion Water absorbing and quick drying softner. Excellent fastness to washing. Applicable to both dipping and padding process.
Reactive dyes
REACTIVE NJ DYES Powder Reactive dyes for surface dyeing. After bio/bio-stone washing, good abrasion comes up.
Fastness Improver
YUKEN RESIN F-1 Liquid Zwitterion Rubbing fastness improver. Effective against dry and wet conditions. Good texture.
YUKEN RESIN C-2000 Liquid Weak Cationic Rubbing fastness improver. Effective against dry condition.
YUKEN RESIN M-23 Liquid Weak Cationic Rubbing fastness improver. Effective against dry and wet conditions.
YUKEN CUT CF Liquid Cationic Chlorine water fastness improver for reactive and direct dyes.
FADELESS NEW Liquid Nonionic Light fastness improver.
FADELESS J-2 Liquid Cationic Light fastness improver. Also effective for color change by ozone. Acquired ZDHC certificate of conformance.
YUKEN RESIN C-3000 Liquid Weak Cationic Rubbing fastness improver. Effective against dry crocking. Acquired ZDHC certificate of conformance.
YUKENFIX S-25 Liquid Cationic Fixing agent for reactive dyeing. Excellent chlorine resistant effect and effective for improve wet rubbing fastness.
WETBLOCK ⅡX Liquid Cationic Rubbing fastness improver. Effective against wet condition. Acquired ZDHC certificate of conformance.
WETBLOCK NEO Liquid Cationic Rubbing fastness improver. Effective against wet condition.
SPECIAL COAT Liquid Cationic Anti-slip agent. Applies to soft fabric, it can obtain the dry feeling for the texture. Acquired ZDHC certificate of conformance.
SPECIALCOAT AQUA Liquid Cationic Anti-slip agent. Applies to soft fabric, it can obtain the dry feeling for the texture.
YUKENTEX PE-63 Liquid Cationic Tear strength improver for exhaustion method. Enable to improve anti-wrinkle properties by use of resin finish together.
YUKEN COAT CE-2 Liquid Cationic Anti-slip agent. It gives volume, keeps softener.
Functional Finishing
YUKEN GUARD F-ZERO Liquid Weak Cationic Non-fluorine water repellent. Applicable to e-flow, exhaustion and padding methods. Finish as soft feeling. Reduce environmental load.
YUKEN GUARD HS-97 Liquid Weak Cationic Water and oil repellent. C-6 type. Non-hazardous and handling safety.
MK FIXER M-1F Liquid Weak Cationic Cross linking agent that improve fastness to washing of water and oil repellent.
MK FIXER #400 Liquid Nonionic Non-yellowing cross linking agent at room temperature. It provides good light fastness. Improve fastness to washing.
YUKEN AQS Liquid Antibacterial agents. SEK red mark is available. Effective to mite control.
YUKEN RESIN EB-3 Liquid Cationic Deodorant agents. Especially effective to ammonia, applicable to the various materials.

 

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